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Method for Cutting Hypoid Gears Using Quasi-Basic Member. Quasi-Basic Member and Its Basic Dimensions.

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  • 準媒介歯車を用いたハイポイドギヤの歯切法  準媒介歯車とその基本諸元
  • ジュンバイカイ ハグルマ オ モチイタ ハイボイドギヤ ノ ハギリホウ ジュンバイカイ ハグルマ ト ソノ キホン ショゲン

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Abstract

It is necessary to modify the tooth surface of hypoid gears because of the need to deal with various kinds of errors. Skilled workers treat this problem using the trial-and-error method so far. In this paper, a theoretical method for cutting hypoid pinion under consideration of tooth surface modification is proposed. The method is based on the theory of basic member. The non-generating ring gear is cut by Gleason's Formate method. The pinion is generated by a newly introduced quasi-basic member whose tooth (tool) surface is a conventional conical surface. The quasi-basic member is a substitute tool gear for the basic member which is an imaginary gear generated by a ring gear. The tool surface of the quasi-basic member is in contact with the imaginary generated tooth surface of the basic member at a point, and envelops the imaginary surface in tool material side. There is a small clearance between the two surfaces. This clearance modifies the pinion tooth surface. The essence of this method is the setup of the quasi-basic member on the Gleason hypoid generator, namely, the determination of machine settings.

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