Mechanism of controlled crack formation in thin-film dielectrics

  • Sathya Mani
    University of Illinois at Urbana Champaign Department of Mechanical and Industrial Engineering, , 1206 W. Green Street, Urbana, Illinois 61801
  • Taher M. Saif
    University of Illinois at Urbana Champaign Department of Mechanical and Industrial Engineering, , 1206 W. Green Street, Urbana, Illinois 61801

書誌事項

公開日
2005-05-09
DOI
  • 10.1063/1.1927267
公開者
AIP Publishing

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説明

<jats:p>Thin films on substrate may crack due to tensile residual stress taking a mud crack like pattern. The pattern can be controlled by prescribing stress raisers that initiate, and arresters that terminate, cracks at desired locations. Here, we describe the mechanism by which stresses are amplified in plasma-deposited films. Stress raisers in the form of narrow slits or features with sharp corners are reactive ion etched in silicon. Plasma deposition of thin films on these stress raisers causes a nonconformal coverage leading to the formation of narrow voids within the slits. On annealing, the voids amplify the stress and initiate cracks through the thickness of the film.</jats:p>

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