Direct femtosecond laser ablation of copper with an optical vortex beam

<jats:p>Laser surface structuring of copper is induced by laser ablation with a femtosecond optical vortex beam generated via spin-to-orbital conversion of the angular momentum of light by using a q-plate. The variation of the produced surface structures is studied as a function of the number of pulses, N, and laser fluence, F. After the first laser pulse (N = 1), the irradiated surface presents an annular region characterized by a corrugated morphology made by a rather complex network of nanometer-scale ridges, wrinkles, pores, and cavities. Increasing the number of pulses (2 &lt; N &lt; 100), the surface texture progressively evolves towards larger structures, while the central, non-ablated area is gradually decorated by nanoparticles produced during laser ablation. At large number of pulses (200 &lt; N &lt; 1000), a micro-tip with a nanostructured surface forms in the center of the irradiated area, which eventually disappears at still larger number of pulses (N &gt; 1000) and a deep crater is formed. The nanostructure variation with the laser fluence, F, also evidences an interesting dependence, with a coarsening of the structure morphology as F increases. Our experimental findings demonstrate that direct femtosecond laser ablation with optical vortex beams produces interesting patterns not achievable by the more standard beams with a Gaussian intensity profile. They also suggest that appropriate tuning of the experimental conditions (F, N) can allow generating micro- and/or nano-structured surface for any specific application.</jats:p>