Development of uniformly dispersed and well-classified diamond abrasive wheel for nano-precision grinding

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  • ナノ精度研削加工のための均一分散・分級ダイヤモンド砥石の開発
  • ナノ精度研削加工のための均一分散・分級ダイヤモンド砥石の開発(第2報)超音波プレス装置による砥石成形と研削性能評価
  • ナノ セイド ケンサク カコウ ノ タメ ノ キンイツ ブンサン ・ フンキュウ ダイヤモンド トイシ ノ カイハツ(ダイ2ホウ)チョウオンパ プレス ソウチ ニ ヨル トイシ セイケイ ト ケンサク セイノウ ヒョウカ
  • 2<sup>nd</sup> report: fabrication of grinding wheels with ultrasonic press machine and evaluation of grinding performance
  • 第2報:超音波プレス装置による砥石成形と研削性能評価

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Abstract

To make a grinding wheel for nano-precision grinding, it is necessary to achieve fine-grained and uniformly dispersed abrasive grains in the bonding material. Such well-classified uniformly dispersed diamond abrasives and bonding resin particles were obtained using the method proposed in the previous report. An ultrasonic press machine was then developed to fabricate denser grinding wheels, and the grinding performances of two types of wheel were evaluated in this study. Compared to the conventional wheels, the grinding ratio was increased by threefold and the surface roughness was decreased by 60% using the developed wheels.

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