Research for PVC Manufacturing Technology -Increase of Productivity by Reducing the Batch Cycle Time-

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  • 塩ビ製造技術の研究  ‐バッチ操作の時間短縮による生産性向上‐
  • 塩ビ製造技術の研究--バッチ操作の時間短縮による生産性向上
  • エンビ セイゾウ ギジュツ ノ ケンキュウ バッチ ソウサ ノ ジカン タンシュク ニ ヨル セイサンセイ コウジョウ
  • —Increase of Productivity by Reducing the Batch Cycle Time—
  • ―バッチ操作の時間短縮による生産性向上―

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Abstract

PVC polymerization technology was developed to reduce polymerization time without deforming the PVC characters (especially color appearance), by which the total batch cycle time was remarkably reduced. Perester and diacyl derivative initiators were concluded to be effective, and the polymerization time was reduced from 4 h to 3 h by use of these initiators and reactor cooling technologies.<br>Simultaneously, the control of polymerization state and the conditions for emergency stop of polymerization by use of inhibitors were investigated for the sake of safety in short-time (high speed) polymerization, and a monitoring system was established for safer PVC polymerization.<br>Applying these technologies to present commercial plants is expected to result in greatly increased productivity and reduced cost.

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