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Productivity Improvement in Distributive Processing for Fashion Goods Based on Work Analysis
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- IZUMI Kazuhiko
- infoSense Co.
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- SATO Yuta
- Graduate School of Tokyo Metropolitan University
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- KAJIHARA Yasuhiro
- Tokyo Metropolitan University
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- TAKI Seiko
- Tokyo Metropolitan University
Bibliographic Information
- Other Title
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- 作業分析に基づく服飾雑貨流通加工の生産性向上に関する研究
- サギョウ ブンセキ ニ モトズク フクショク ザッカ リュウツウ カコウ ノ セイサンセイ コウジョウ ニ カンスル ケンキュウ
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Description
This paper describes a case study for improving the productivity of distributive processing in a distribution center. The improvement of productivity was required to respond to the growth of the mail-order business. Distributive processing consists of picking, sorting, checking and packing. First, a work analysis was implemented and it was shown that the detailed work of checking had been preventing the distributive processing from boosting output. In this process, items were all checked by hand using bar-code scanners. Two systems, an automatic checking system using RFID and an assortment system, were considered for introduction in order to improve the flow of work at the bottleneck. Field tests were conducted using these two systems. The result of the field tests showed that both systems were able to resolve the bottleneck. However, the assortment system was eventually chosen because it does not overlook items and allows 100% accuracy of assortment. Additionally, reassignment of workers was carried out in order to balance out work load and to resolve the new bottlenecks. In the end, the productivity of the distributive processing was improved 42% three month later.
Journal
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- Journal of Japan Industrial Management Association
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Journal of Japan Industrial Management Association 64 (2), 169-176, 2013
Japan Industrial Management Association
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Keywords
Details 詳細情報について
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- CRID
- 1390001205504654592
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- NII Article ID
- 10031197117
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- NII Book ID
- AN10561806
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- ISSN
- 21879079
- 13422618
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- NDL BIB ID
- 024808741
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- Text Lang
- ja
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- Article Type
- journal article
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- Data Source
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- JaLC
- NDL Search
- CiNii Articles
- KAKEN
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- Abstract License Flag
- Disallowed