Analyses of Microarc Oxidation Coatings Formed on Si-containing Cast Aluminum Alloy in Silicate Solution.

  • Xue Wenbin
    Key Laboratory for Radiation Beam Technology and Materials Modification, Institute of Low Energy Nuclear Physics, Beijing Normal University
  • Wang Chao
    Key Laboratory for Radiation Beam Technology and Materials Modification, Institute of Low Energy Nuclear Physics, Beijing Normal University
  • Li Yongliang
    Analytical and Testing Center, Beijing Normal University
  • Chen Ruyi
    Key Laboratory for Radiation Beam Technology and Materials Modification, Institute of Low Energy Nuclear Physics, Beijing Normal University
  • Zhang Tonghe
    Key Laboratory for Radiation Beam Technology and Materials Modification, Institute of Low Energy Nuclear Physics, Beijing Normal University

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説明

A dense ceramic coating up to 130 µm thick was deposited on high silicon cast aluminum alloy by microarc discharge in silicate electrolyte. Its microstructure and composition were analyzed by scanning electron microscopy (SEM) with energy dispersive spectroscopy (EDS), and phase identification was performed by X-ray diffraction (XRD). In addition, the distributions of hardness, H, and elastic modulus, E, across the ceramic coating were determined by nanoindentation method. The coating has a three-layer structure. The profiles of H and E in the coating are similar. From the surface to the inner layer of the coating, H and E gradually increase. The inner layer is dense and hard, in which the H and E can reach about 15 GPa and 250 GPa, respectively. This coating consists of mullite, γ-Al2O3, γ-Al2O3 and amorphous SiO2 phases. The surface layer enriched in Si element has a high fraction of amorphous SiO2, where the Si element comes mainly from the electrolyte rather than the alloy substrate. However, the Si element from Al-Si substrate enhances the formation of mullite phase in the coating.

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