Development of Load Reduction Technology by Swing-Type Forging and Lubrication for Large-Deformation Forging by High-Speed Large-Reduction Forging — Production Technology for Fine Grained Steel by Large Deformation Forging II —

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  • Miyake Masaru
    Rolling & Processing Research Department, Steel Research Laboratory, JFE Steel Corporation
  • Yazaki Takuro
    Rolling & Processing Research Department, Steel Research Laboratory, JFE Steel Corporation
  • Sodani Yasuhiro
    Steel Research Laboratory, JFE Steel Corporation

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Other Title
  • Development of Load Reduction Technology by Swing-Type Forging and Lubrication for Large-Deformation Forging by High-Speed Large-Reduction Forging : Production Technology for Fine Grained Steel by Large Deformation Forging(2)
  • Development of Load Reduction Technology by Swing-Type Forging and Lubrication for Large-Deformation Forging by High-Speed Large-Reduction Forging — Production Technology for Fine Grained Steel by Large Deformation Forging II —

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Description

To reduce the forging load of the proposed large deformation forging technology, a new type of forging system is proposed. In this forging system, the contact length between forging dies and a work can be reduced by adjusting the swing motion of the dies during forging. This swing motion results in load reduction because contact length is a dominant factor of the load for this type of forging. Also, this forging technology is relatively stable when using lubrication because of its basic up-and-down motion. In this study, load reduction effect with the newly proposed forging system and lubrication are examined by laboratory-scale experiments and FE analysis. It appears that a nearly 30% load reduction can be achieved by the swing-type forging compared with the flying-type forging under the condition of a large thickness reduction. Width spread is also reduced by the swing type forging because contact length has a large influence on a material’s lateral flow. Moreover, another 20 to 30% load reduction is confirmed and seizure on the forging dies was prevented by lubrication.

Journal

  • MATERIALS TRANSACTIONS

    MATERIALS TRANSACTIONS 54 (10), 1951-1956, 2013

    The Japan Institute of Metals and Materials

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