Development of a New Coolant Supply Method using a Coolant Flow Guided Flexible Sheet

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Other Title
  • フレキシブル導液シート法による研削液供給法の開発
  • フレキシブルドウエキ シートホウ ニ ヨル ケンサクエキ キョウキュウホウ ノ カイハツ ダイ1ポウ フレキシブルドウエキ シートホウ ノ テイアン ト キホン ケンサクエキ キョウキュウ セイノウ
  • - Proposal of a Coolant Flow Guided Flexible Sheet Method and Basic Performances of Coolant Supply -
  • －第1報 フレキシブル導液シート法の提案と基本研削液供給性能－

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Abstract

To improve the characteristic of the floating nozzle method, a new coolant supply method using a coolant flow guided flexible sheet was developed. In this method, all the coolant supplied from the nozzle outlet can surely be directed immediately to the grinding point, because the coolant flow guided flexible sheet made of a thin sheet material is attracted to the wheel surface automatically, and confines the coolant between the wheel surface and the sheet. Therefore, the coolant can be completely prevented from deviating away from the grinding point. In fact, when the coolant flow rate of 4 l/min was supplied from the upper part of the wheel by using this method, the amount of coolant that reached the grinding point was 18 times higher than the case of only the floating nozzle method. It was clarified that this method had the effect to improve the grinding performance. Furthermore, this new method has a possibility of the wide application such as in profile grinding and cam grinding.

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