Development of a Ruthenium Catalyzed Asymmetric Hydrogenation for fasiglifam (TAK-875) process: An Approach to the Trace Catalyst Loading

  • Yamada Masatoshi
    Process Chemistry, Pharmaceutical Sciences, Takeda Pharmaceutical Company Limited
  • Goto Mitsutaka
    API Technology, Hikari Plant, Global Manufacturing & Supply Japan & Asia, Takeda Pharmaceutical Company Limited
  • Konishi Takahiro
    Process Chemistry, Pharmaceutical Sciences, Takeda Pharmaceutical Company Limited
  • Yamashita Masayuki
    Process Chemistry, Pharmaceutical Sciences, Takeda Pharmaceutical Company Limited
  • Kondo Yuichiro
    Fine Chemical Division, ATTO CO., LTD.
  • Yamano Mitsuhisa
    Process Chemistry, Pharmaceutical Sciences, Takeda Pharmaceutical Company Limited

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Other Title
  • fasiglifam(TAK-875)合成中間体の触媒的不斉水素化反応の開発:触媒量の低減への道のり
  • fasiglifam (TAK-875)ゴウセイ チュウカンタイ ノ ショクバイテキ フセイ スイソカ ハンノウ ノ カイハツ : ショクバイリョウ ノ テイゲン エ ノ ミチノリ

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Abstract

<p>A highly effective synthetic method via ruthenium catalyzed asymmetric hydrogenation was developed for (S)-methyl-2-(6-hydroxy-2,3-dihydrobenzofuran-3-yl)acetate, a key intermediate in the synthesis of the active pharmaceutical ingredient for GPR40/FFAR1 agonist, fasiglifam (TAK-875). In the 1st generation asymmetric hydrogenation, the cost ratio of a chiral amine ((S)-ADPP) to upgrade for enantiomer excess and the chiral ruthenium catalyst was high in overall manufacturing cost of fasiglifam. We tried to change to an inexpensive chiral amine ((R)-PEA) and reduce the chiral ruthenium catalyst amount. It was important to control the dissolved oxygen in solvent and to purify the substrate as a (R)-PEA salt. As a result, we successfully reduced the asymmetric catalyst amount to s/c 20,000 by application of the ruthenium catalyst and the changing substrate form under the tightly controlled conditions (2nd generation asymmetric hydrogenation). Finally, this manufacturing process was successfully performed at commercial scale.</p>

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