A Loss-detection Model for Parts Supplied with Kanban Cards in an Automobile Assembly Line(Theory and Methodology)

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  • かんばんを用いた部品取り付けロス検知モデルの提案(理論・技術)
  • かんばんを用いた部品取り付けロス検知モデルの提案
  • カンバン オ モチイタ ブヒン トリツケ ロス ケンチ モデル ノ テイアン

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In modern automobile assembly lines, kanban cards or e-kanban cards are used for parts supply. If a worker on the production line makes a mistake in the assembly of parts to the car body, an inferior product will be sent to the following production process. Although these inferior products will be detected in the inspection process, the production line may be suspended. We call this inferior product loss. In this paper, we propose a lossdetection model for a work station where a worker installs parts to a car body. We use kanban cards to measure the number of parts used at the station. The relationship between the number of conveyed car bodies and parts used is compared to detect the loss. We present mathematical models to detect losses and some numerical examples to show the stochastic performance of the proposed loss-detection model.

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