Tool Pass Generation Method for Shoter Overhang Tools in 3+2-Axis Control Rough Machining(Machine Elements, Design and Manufacturing)

  • INOUE Takehiro
    Department of Mechanical Engineering, Graduate School of Engineering, Osaka University
  • NAKAMOTO Keiichi
    Department of Mechanical Engineering, Graduate School of Engineering, Osaka University
  • ISHIDA Tohru
    Department of Mechanical Engineering, Graduate School of Engineering, Osaka University
  • TAKEUCHI Yoshimi
    Department of Mechanical Engineering, Graduate School of Engineering, Osaka University

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Other Title
  • 突出し長さを考慮した3+2軸制御荒加工用工具経路生成(機械要素,潤滑,設計,生産加工,生産システムなど)
  • 突出し長さを考慮した3+2軸制御荒加工用工具経路生成
  • トッシュツ シ ナガサ オ コウリョ シタ 3 2ジク セイギョ アラカコウヨウ コウグ ケイロ セイセイ

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Description

In recent years, 5-axis control machining has attracted a wide attention because of having many advantages compared with 3-axis control machining. However, there have been few roughing procedures corresponding to 5-axis control machining. This study especially deals with roughing by 3+2-axis control machining, which performs 3 translational axes machining after determining a suitable tool axis vector by 2 rotational axes movement. For 3+2-axis control machining, the determination of tool axis vectors, tool lengths and tool diameters largely affects the rough machining time. The previous study proposed a method of determining the optimal tool axis vectors and selecting the tool diameters for efficient roughing. In order to improve the method more effectively, this study proposes a new method of searching optimal tool combinations by taking account of shorter tool length. Stiffness of short tool is so high that it can machine workpiece more efficiently. The effectiveness of the proposed method was demonstrated by the machining simulation and experiment.

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