Cu-Cu Bonding Challenges with ‘i-ACF’ for Advanced 3D Integration

説明

In this work, we demonstrated Cu-Cu bonding with an inorganic anisotropic conductive film called ‘i-ACF’ composed of an anodized aluminum oxide (AAO) film with a huge number of 60-nm-diameter Cu nano-pillars (CNPs). Lower-temperature/pressure Cu-Cu bonding conditions below 250°C/50 MPa were achieved. When we employed a daisy chain consisting of 5,096 Cu electrodes with a size of 28 μm, the resulting resistances of each joint were found to be 0.1 Ω. The key process was Cu-Cu bonding through the ‘i-ACF’ under a reducing atmosphere, which inhibited the oxidation of the CNPs. Consequently, the bonding temperature was able to be lowered down to 200°C.

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